Automation of the car body paint shop process

Detail design, assembly, testing and commissioning assistance:

• Installation of electrical automation cabinets – 51 pieces
• Field elements cabling: 83 km of Ölflex cables and connection of over 1500 field elements
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Connecting cables in the electrical automation cabinets, labelling, testing, commissioning assistance

Automation of the process of sorting, palletizing and loading into trucks the engines coming out of the assembly lines

Dismantling of old installations, installation of the new one, testing, commissioning assistance:

• Mounting electrical automation cabinets – 44 pieces
• Field elements cabling: 30 km Ölflex cables and connection of over 1280 field elements
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Connecting cables in the electrical automation cabinets, labeling, testing, commissioning assistance

Automation of the paint shop process for car bumpers

Detail design, assembly, testing and commissioning assistance:

• Mounting electrical automation cabinets – 38 pieces
• Field elements cabling: 62 km Ölflex cables and connection of over 2000 field elements
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Connecting cables in the electrical automation cabinets, labeling, testing, commissioning assistance

Automation of the car body paint shop process

Detail design, assembly, testing and commissioning assistance:

• Mounting electrical automation cabinets – 14 pieces
• Field elements cabling: 54 km Ölflex cables and connection of over 1100 field elements
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Connecting cables in the electrical automation cabinets, testing, labeling, commissioning assistance
• TUV certification of the electrical installations for chemical processes

Automation of the car body paint shop process

Detail design, assembly, testing and commissioning assistance:

• Mounting electrical automation cabinets – 11 pieces
• Field elements cabling: 30 km Ölflex cables and connection of over 600 field elements
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Connecting cables in the electrical automation cabinets, labelling, testing, commissioning assistance

Automation of the car body paint shop process

Detail design, assembly, testing and commissioning assistance:

• Mounting electrical automation cabinets – 34 pieces
• Field elements cabling: 44 km Ölflex cables and connection of over 1100 field elements
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Connecting cables in electrical automation cabinets, labelling, testing, commissioning assistance

Automation of the car body paint shop process and the conveyor system

Detail design, assembly, testing and commissioning assistance:

• Mounting electrical automation cabinets – 71 pieces
• Field elements cabling: 75 km Ölflex cables and connection of over 2400 field elements
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Connecting the cables in the electrical panels, labeling, testing, commissioning assistance

Automation of the paint shop process and conveyor system for the car bumpers

Detail design, assembly, testing and commissioning assistance:

• Installation of electrical automation cabinets – 40 pieces
• Process automation, field element cabling: 41 km of Ölflex cables, and connection of over 1800 field elements
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Connecting cables in the electrical automation cabinets, labeling, testing, commissioning assistance

Automation of the kilns (chemical and thermal treatment process) for ceramic filters production of diesel engine catalysts

Detail design, assembly, testing and commissioning assistance project:

• Mounting electrical automation cabinets – 34 pieces
• Process automation, field element cabling: 154 km of Ölflex cables and connection of over 3500 field elements
• Profinet and Ethernet cabling and connection for data communications in industrial conditions
• Connecting cables in the electrical automation cabinets, labeling, testing, commissioning assistance

Gas metering and control skids

• Installation, testing and commissioning of the automation installations for the gas regulation and measurement process in four Petrom gas skids.
• The work consisted of: mounting electrical panels, field elements, cables, impulse pipes (stainless steel), execution of connections in the electrical panels and field elements, commissioning

Design, execution and commissioning of the BMS installation (DDC)

• The project consisted in the design, assembly, testing and commissioning of control cabinets and electrical field installations (cables, sensors, actuators), software implementation, adjustments, final tests, elaboration of the “as built” documentation
• The automation is based on an XC-CPU201 programmable controller, distributed XN-GWBR inputs-outputs interconnected by CanOpen communication and 2 XV-CanOpenHMI touch screens, provided by Moeller (32 digital inputs, 40 digital outputs, 4 analog inputs 4- 20mA). 

HMM automatic dosing system – based on a Bechoff industrial PC:

• design, execution of electrical panel, mechanical, hydraulic and electrical assembly, software development, commissioning
• the automation of the dosing process is based on a CX1100 type programmable machine and touch screen, both from Beckhoff. The touch screen panel runs the graphical application under Windows CE with ZenOn license. The dosing order is received locally from an electrical panel or remotely via UTP cable from the PLC on the production line. The high-precision flow meter is the Endress + Hausser brand and communicates the dosed quantity via Profibus.

BMS

• Detail design, assembly, testing and commissioning
• Execution and mounting of electrical automation cabinets, 34 pieces + 9 operating panels
• The project includes 318 electrical motors up to 110 kW and 240 analog transducers, flow meters, etc.
• The system is based on 16 PLCs from the S7-300, S7-400, ET200S series and 12 interface modules from the ET200M and ET200S series
• PLCs manage a total of 1316 digital inputs, 576 digital outputs, 300 4-20mA analog inputs and for PT 100, 242 0-10 V analog outputs
• Software used: Simatic WinCC (11800 tags), Webnavigator, Step 7
• The HVAC systems from the production halls are monitored and controlled through the system – both from the HMI panels and from the local network (from the PC)

Sprinkler system control – 75 kW pump control for the sprinkler system in the Mixing section:

• design, execution of electrical panel, electrical assembly, software development, commissioning

The process automation is based on a Siemens S7 PLC which monitors and controls (in a closed loop) the pressure in the installation. A pressure drop suppose a fire, which leads to the start of the pumps, the alarm fire system signals in the factory and the warning on an operator panel type OP300 from Siemens appears.

Drinking water treatment plant – Electrical installations and automation

• Design, cabling, connection, testing, testing reports, software development, commissioning
• Automation is based on PCS7 integrated system that enables the PLC and SCADA to function as a single software
• The SCADA system consists of a design station (ES) and one operating system (OS) which allows modifying and running the program, process parameters supervision and intervention in real time. The software allows viewing and filtering alarms and error messages, enabling hierarchical visualization screens/modifications of functional parameters
• PLC consists of three stations AS416, outputs type ET200 interconnected on Ethernet Industrial PCs (ES and OS) and on a PROFIBUS decentralized periphery. The third station is connected to the telephone line through SIMARIS modules with two remote stations S7-300
• The work includes 47 electrical panels produced in our workshops, software development and SCADA. Automation is based on a PCS 7 – Siemens 910 digital inputs, 256 analog inputs, 512 digital outputs and 4 analog outputs

Automation and SCADA for sewer systems and drinking water distribution network in Sibiu

Design, manufacturing of electrical panels, software development, commissioning of complex automation system and SCADA, data transmission via GPRS.

• Automation is based on Siemens S7-200 PLC installed in each location and connected via GPRS modems. SCADA system is based on Siemens WinCC
• The system includes: data acquisition from the water treatment plant and wastewater treatment plant plus other 36 stations (pumping stations, measuring stations etc.)
• Communication network between data acquisition stations and central monitoring and control station is done via GPRS
• ach pumping station or measuring station runs a software independently of the data transmission. However, the operator can take control if the situation requires it
• All data are archived and centrally stored; they are also stored in the local PLC

BMS – HVAC automation

• Design, assembly, testing and commissioning of a complex HVAC automation installation for extension 5, 6 and 7 (halls and offices). The project consisted in the design and execution of control cabinets, electrical field installations (cables, sensors, execution elements), software implementation, adjustments, final tests, elaboration of “as built” documentation
• The automation is based on TX PLC programmable controllers provided by Siemens Building Technology, with 600 digital inputs, 280 digital outputs, 130 analog inputs and 12 analog outputs

Design and execution of electrical panels, software development, installation of automation installations for modernization of 800 tf hydraulic presses (including software for PLC Siemens S7).