Eltrex references between 1999-2014 – Automation

/ / Eltrex references between 1999-2014 – Automation
Eltrex references between 1999-2014 – Automation 2020-06-02T10:25:33+00:00

Project details

Category:

Project year:

2014-1999

Client:

Referințe Eltrex 1999-2014

Automation of the body painting process

Execution project, assembly, testing, “go live” assistance:

  • Assembly of automation electrical panels – 51 pieces;
  • Field elements wiring: 83 km Ölflex cables and connection of over 1500 field elements;
  • Profinet and Ethernet cabling and connection for industrial data communications;
  • Connecting cables to switchboards, testing, labeling, “go live” assistance.

Automation of the process of taking over, sorting, palletizing and loading into trucks the engines coming out of the assembly lines

Dismantling of old installations, installation of new installations, testing, “go live” assistance:

  • Assembly of electrical automation panels – 44 pieces;
  • Wiring field elements: 30 km Ölflex cables and connecting over 1280 field elements;
  • Profinet and Ethernet cabling and connection for industrial data communications;
  • Connecting cables to switchboards, testing, labeling, “go live” assistance.

Automation of the bumper painting process

Execution project, assembly, testing, “go live” assistance:

  • Assembly of electrical automation panels – 38 pieces;
  • Field elements cabling: 62 km Ölflex cables and connection of over 2000 field elements;
  • Profinet and Ethernet cabling and connection for industrial data communications;
  • Connecting cables to switchboards, testing, labeling, “go live”

Automation of the process of painting body elements

Execution project, assembly, testing, “go live” assistance:

  • Assembly of electrical automation panels – 14 pieces;
  • Field elements cabling: 54 km Ölflex cables and connection of over 1,100 field elements;
  • Profinet and Ethernet cabling and connection for industrial data communications;
  • Connecting cables in switchboards, testing, labeling, “go live” assistance;
  • TUV certification for electrical installations for chemical processes.

Automation of the body painting process

Execution project, assembly, testing, “go live” assistance:

  • Assembly of electrical automation panels – 11 pieces;
  • Wiring field elements: 30 km Ölflex cables, and connecting over 600 field elements;
  • Profinet and Ethernet cabling and connection for industrial data communications;
  • Connecting cables to switchboards, testing, labeling, “go live” assistance.

Automation of the body painting process

Execution project, assembly, testing, “go live” assistance:

  • Assembly of electrical automation panels – 34 pieces;
  • Field elements cabling: 44 km Ölflex cables and connection of over 1100 field elements;
  • Profinet and Ethernet cabling and connection for industrial data communications;
  • Connecting cables to switchboards, testing, labeling, “go live” assistance.

Automate the process of painting the body and the conveyor system

Execution project, assembly, testing, “go live” assistance:

  • Assembly of electrical automation panels – 71 pieces;
  • Field elements cabling: 75 km Ölflex cables and connection of over 2400 field elements;
  • Profinet and Ethernet cabling and connection for industrial data communications;
  • Connecting cables to switchboards, testing, labeling, “go live” assistance.

Automation of the process of painting the bumpers and the conveyor system

Execution project, assembly, testing, “go live” assistance:

  • Assembly of electrical automation panels – 40 pieces;
  • Process automation, field element cabling: 41 km of Ölflex cables, and connection of over 1800 field elements;
  • Profinet and Ethernet cabling and connection for industrial data communications;
  • Connecting cables to switchboards, testing, labeling, “go live” assistance.

Automation of the transport process (conveyors) and the process of chemical and thermal treatment of ceramic filters for diesel engine catalysts

Execution project, assembly, testing, “go live” assistance:

  • Assembly of electrical automation panels – 34 pieces;
  • Process automation, field element cabling: 154 km of Ölflex cables and connection of over 3,500 field elements;
  • Profinet and Ethernet cabling and connection for industrial data communications;
  • Connecting cables to switchboards, testing, labeling, “go live” assistance.

Automation of gas control and measurement stations

  • Installation, testing and “go live” of gas automation regulation and measurement automation installations in four Petrom stations;
  • The work consisted of: assembly of panels, field elements, cables, impulse pipes (stainless steel), execution of connections in panels and field elements, “go live”.

Design, execution and “go live” of the BMS installation (DDC)

  • The work consisted in the design, execution and assembly of control panels, field installations (cables, sensors, execution elements), software implementation, adjustments, final tests, elaboration of documentation for the construction book.
  • The automation is based on an XC-CPU201 PLC, distributed XN-GWBR inputs-outputs interconnected by CanOpen communication and 2 XV-CanOpenHMI touch screens, provided by Moeller (32 digital inputs, 40 digital outputs, 4 analog inputs 4- 20mA). Orders for BMS are made automatically depending on the working hours of the store or the local manual on the 2 touch-screens located in 2 different locations.

HMMM automatic dosing system – based on a Bechoff industrial PC:

  • design, execution of electrical panel, mechanical, hydraulic and electrical assembly, software development, “go live”;
  • dosing process automation is based on a CX1100 type programmable automaton and touch screen, both from Beckhoff. The touch screen panel runs the ZenOn-licensed WindowsCE graphics application. The dosing order is received locally from the switchboard or remote via UTP cable from the PLC on the production line. The high-precision flow meter is the Endress + Hausser brand and communicates the dosed quantity via Profibus.

BMS general

  • Execution project, assembly, testing, “go live”.
  • Execution and assembly of electrical automation panels 34 pieces plus 9 operation panels.
  • The paper includes 318 motors up to 110 kW and 240 analog transducers, flow meters, etc.
  • The system is based on 16 PLCs from the S7-300, S7-400, ET200S series and 12 interface modules from the ET200M and ET200S series.
  • PLCs manage a total of 1316 digital inputs, 576 digital outputs, 300 4-20mA analog inputs and for PT 100, 242 0-10V analog outputs.
  • Software used: Simatic WinCC (11800 tags), Webnavigator, Step 7.
  • Through the system, both from the HMI panels and from the local network (from the PC), the HVAC systems in the production halls are monitored and controlled.

Sprinkler control – 75kW pump control for the sprinkler system in the Mixing section:

  • design, execution of electrical panel, electrical assembly, software development, “go live”;
  • process automation is based on a Siemens S7 PLC that monitors and controls the pressure in the system in a closed loop. Notification of a pressure drop involves a fire which leads to the start of the pumps, signaling in the factory fire station and warning on an OP300 type operator panel from Siemens.

Automation and SCADA for the drinking water treatment plant

Design, execution of electrical panels, software development and “go live”:

  • The automation is based on the integrated PCS7 system that allows the unitary realization of the PLC and SCADA software.
  • The SCADA system consists of a design station (ES) and an operating station (OS) that allow the modification and running of the program, monitoring the evolution of process parameters and real-time intervention on it. The software allows the visualization and filtering of alarms and error messages, the hierarchical activation of the display screens / modification of the functional parameters.
  • The PLC consists of three AS416 type stations with distributed ET200 type outputs interconnected on ETHERNET with industrial PCs (ES and OS) and on PROFIBUS with decentralized periphery. The third station is connected on the telephone line via Simaris modules with two S7-300 stations located at a great distance.
  • The system manages a total of 712 digital inputs, 552 digital outputs, 158 4-20mA analog inputs and 20 0-10V analog outputs.
  • Design, execution and “go live” of electrical and automation installations. The work includes 47 electrical panels produced in our workshops, software development and SCADA. The automation is based on a PCS 7 – Siemens with 910 digital inputs, 256 analog inputs, 512 digital outputs and 4 analog.

Automation and SCADA for the sewerage network and for the drinking water distribution network in the city of Sibiu

Design, execution, production of electrical panels, development and implementation of software, “go live” of a complex automation system and SCADA with data transmission via GPRS.

  • The automation is based on Siemens S7-200 PLCs mounted in each location and connected via GPRS modems. The SCADA system is based on Siemens WinCC.
  • The system includes: data acquisition from the water treatment plant and the treatment plant plus another 36 data acquisition points (pumping stations, measuring points, etc.).
  • The communication installation between the data acquisition points and the central monitoring and control system is done via GPRS.
  • Each pumping station or measuring point runs software independent of data transmission. However, the operator can take over the order if the situation requires it.
  • All data are archived and stored centrally but also in the local PLC.

BMS – HVAC automation

  • Design, execution and “go live” of a complex HVAC automation installation for extension 5, 6 and 7 (halls and offices). The work consisted in the design and execution of control panels, field installations (cables, sensors, execution elements), software implementation, adjustments, final tests, elaboration of “as built” documentation for the construction book.
  • The automation is based on TX PLC programmable controllers provided by Siemens Building Technology, with 600 digital inputs, 280 digital outputs, 130 analog inputs and 12 analog outputs.

Design and execution of electrical panels, software development, installation of automation installations for:

  • modernization of 800 tf hydraulic presses (including software for Siemens S7 PLC);
  • automation is based on an S7 PLC.