INDUSTRY:
Automotive (Brake pads manufacturing)
FOCUS:
The main challenges included precise control of the heating elements for consistent product quality and integrating a reliable cooling system within the automated process.
OBJECTIVE:
To design and implement a fully automated electric tunnel kiln system for brake pad manufacturing, ensuring efficient operation and high-quality output.
SOLUTION:
- Used a Siemens 1512SP F-1 PN PLC for robust control and safety features.
- Employed a Siemens KTP1200 Basic HMI for effective visualization and user interface.
- Utilized Gefran SSR relays for reliable heating element control.
- Integrated chiller and pumps seamlessly into the cooling system.
- Powered the conveyor system with SEW motors and Siemens frequency units for precise movement and control.
PROJECT DURATION:
3 months
THE PROJECT COMPRISED OF:
Eltrex undertook the complete electrical refurbishment of two electric IR linear kilns for a client that produces premium braking pads in Romania.
The main activities done by our team were:
- Create a P&ID diagram based on client requirements and mechanical construction of the oven
- Conduct electrical design in E-Plan P8
- Manufacture control cabinets
- Build automation panels featuring a Siemens 1512SP F-1 PN PLC for control and safety
- Integrate a Siemens KTP1200 Basic HMI for visualization
- Control heating elements through Gefran SSR relays
- Integrate chiller and pumps for the cooling area with our system
- Install conveyor system using SEW motors and Siemens frequency units