INDUSTRY:
Automotive
FOCUS:
Conveyor, Process and Application Technology
OBJECTIVE:
Electrical design in Eplan had to be finished in 4 weeks from PO and the cabinet was delivered on site 6 weeks later. The onsite installation lasted 4 weeks, followed by two weeks of commissioning assistance for IO check and startup with the client.
SOLUTION:
- Rittal VX25 enclosures
- Siemens safety PLC S7 1515F-2 PN
- Siemens IM155-6PN/2 HF distributed IO stations
- REVOLUTION PI RevPi Connect+ and VPN-Router eWon Cosy 131 for remote connectivity
- Siemens HMI TP 1900 Comfort
- Schneider protective devices
- Jumo thyristors
- Siemens G120 frequency drives
- Beckhoff EtherCAT Terminals – EKxxxx and ELxxxx for conveyor automation
PROJECT DURATION:
4 months
THE PROJECT COMPRISED OF:
Process automation:
- Pre-treatment area – 3 zones for rinsing, degreasing and cleaning
- 1 adhesive water dryer (HWT) with gas burner.
- 1 paint dryer with gas burner
- 2 air handling units with heat recovery and humidity control
- Filtering units and connection to the RTO system
- Lighting installations and monitoring installations of the filters for the paint booth
Conveyor automation:
- 9 independent overhead shuttle conveyors
- 7 decentralized panels, with Beckhoff I/O modules, for motor control and data acquisition
- Profinet communication network between the process automation and conveyor system
Application technology:
- Paint robot interface via failsafe I/O
ELTREX PROVIDED THE FOLLOWING SERVICES:
- Electrical design in Eplan (main panel +MC01, operating panel +OP01, 7 pcs * CS0x panels for conveyor system)
- Control panel manufacturing and remote testing in our workshop
- On site installation
- Commissioning assistance







